• The blister material we use is 100% recycled PET (35% post consumer). So unlike the virgin plastic used in buckets, SmartPaks are already on their second life.
• We chose PET, despite its being more expensive than other plastics, for three reasons: 1) it has the best oxygen and moisture barrier properties (that’s why it’s used for soda), 2) as Category 1 plastic, PET is the most widely and successfully recycled plastic in the US (could be your fleece jacket and the carpeting in your home both contain recycled PET), and 3) other plastics like PVC, while cheaper, utilize Chlorine (PVC stands for Poly Vinyl Chloride).
• We use new high-precision blister forming equipment that has enabled us to form a strong blister while reducing the thickness of the SmartPak blisters from 30 mil to 21 mil plastic, a 30% reduction. This means that we often use less total plastic to put a product in SmartPaks than one packed in those heavy white buckets.
• We are in the process of replacing the cardboard shipping box (which was prone to tearing) with an ultrathin shrink wrap. This change reduces the amount of packaging by over 85% on average.
• We recently changed the shape of the SmartPaks to make them easier to recycle. We altered the shape ever-so-slightly so that the new SmartPaks stack twice as densely as before. This means that our customers can take half as many trips to the recycling center. Please remember to thank customers for recycling their SmartPaks!
• All our order paperwork is printed on recycled paper.
• All our cardboard shipper boxes are made from certified recycled cardboard.
• In 2008 we have reused 6798 cardboard boxes so far. Most of the product sold in the equine industry (including that sold by tack shops) moves around in cardboard boxes. Rather than breaking those boxes down for recycling or throwing them away, we re-use those boxes to ship product to customers. This does take extra effort. But it’s right for the planet and helps us to keep prices/shipping low.
• We use “master shippers” to place multiple SmartPaks in a single larger shipper box, rather than putting each SmartPak in its own box. This saves cardboard, is more efficient to ship, and is easier on barn managers. We recently expanded the size of the largest shipper box to be even more efficient.
• We have custom-sized shipping boxes made to our specifications that fit the SmartPaks so tightly that we do not need to use void fill (peanuts/air filled bags that can't be recycled) to protect SmartPaks. This conserves materials, and it also ensures that the package takes up as little space in the UPS truck as possible, conserving fuel. (Buckets, on the other hand, come in so many sizes that it is tough to get a precise fit, and often must be shipped with lots of void fill and/or separately from other items.)
• Because of the difficulty of operating a continuity shipping system for SmartPaks with a traditional catalog, we sometimes split orders that could have been shipped in one box into two or more boxes. We’ve re-engineered our fulfillment system to address this problem, and we’ve eliminated a majority of the times this occurs.

• We have replaced older warehouse lighting with modern, efficient lighting (and we got this partially funded by the power company).
• We have installed occupancy sensors in all private offices, bathrooms, and conference rooms.
• We have or are installi
ng windows and skylights to increase the amount of natural light. In some rooms, we don’t even turn the lights on except in evenings in winter.
• We have removed incandescent lighting, which is an energy hog.
• We operate our heavy industrial machines off 480 volt power, which is more efficient than 208.
• We have replaced old fashioned computer monitors with flat panel displays, which use much less power and generates less heat.
• We learned that our main printer (the one named Seattle Slew) is far more energy efficient (and more economical) than desktop printers, so we direct major print jobs that way (and print double sided where possible).

• We’ve purchased energy saving software to turn our AC and heat on/off at exactly the right time of day to get the office to a comfortable temperature (starting earlier on very hot or cold days and just in time on milder days).
• We allow a wider range of acceptable temperatures in the office than we did previously (we operate at +/-2 degrees). This causes the heat or A/C to kick on less often and run longer, which is more efficient. It also prevents the heat system from fighting the cooling system.
• To reduce air conditioning load, we cover our skylights in the summer, and draw the blinds on very hot days.
• We use a hyper-efficient evaporative cooling system to cool the building when the air is dry enough to permit its use.
• We use outside air for cooling needs when the temperature is cold enough.
• To help reduce the cooling load in the summer, we’ve worked to reduce incidental heat generation in our office and facilities. We don’t have any incandescent lights in the whole facility (fluorescent bulbs burn much cooler). We have replaced most of our CRT style computer monitors with cool running, energy efficient flat panels. And we have reduced the number of heat sealing machines (which generate a lot of heat) from 4 down to 1 hyper-fast machine.
• In conjunction with a current facility expansion, we are installing a heat exchanger system to recapture otherwise lost heat/air conditioning as we draw fresh air into the facility.

• The "Barn Buddies" program contributes to significant fuel savings. When the UPS driver drops off 10 packages in that one stop, that half mile of travel by UPS compares to 20 individual trips to the tack store in 20 vehicles. If the tack store is 10 miles away, on average, that's 400 miles of round trip driving vs. the half mile traveled by the UPS driver.
• We take delivery of most of our supplements in large, reusable bulk totes. This saves fuel in two ways. The bulk totes often can accommodate up to 2X as much product per pallet, helping to place fewer trucks on the road. We also avoid shipping around a lot of heavy white plastic tubs whenever we buy in bulk (many buckets weigh more than a pound).
• Our supply chain is very efficient compared to most of our competitors. We buy in large quantities—full pallets if not full truckloads shipped point to point. By shipping full pallets, and full trucks, we avoid the inefficiencies, waste, and poorly “cubed” trucks associated with piecemeal supply.
• With over 200 people coming to work at SmartPak each day, the energy used in commuting is significant. We already have quite a number of people from our production team commuting together in vans, and we are looking at ways to encourage and incentivize the rest of our team to do more commuting together.

• We’ve used Quad Graphics as our printer for the past four years, and we are proud of that association. We chose Quad in part based on their excellent environmental track record. Quad was the first printer to use soy based inks. They have strong energy conservation and environmental policies. They charge a little more, but we feel good about using the same printers used by many of the country’s top environmental groups.
• We use a smaller version of our catalog (about 70 pages) that contains only best sellers that we mail to prospects. This saves a great deal of paper compared to our competitors, most of whom circulate a book with over twice as many pages.
• We work to minimize the number of catalogs that go to homes that are not interested by using sophisticated targeting techniques. We also maintain a “do not mail” file to eliminate catalogs going to homes of people who’ve requested that we not contact them.
• Because we have so many customers who use our website for most of their ordering, we circulate our catalogs on a less frequent cycle than many of our competitors (yes, we track these things).
• We are adding functionality to our shipping system that will allow us to see if we have inserted a catalog in a recent order so that we avoid sending two catalogs in close proximity. This is both annoying to our best customers and it wastes resources and money. This is hard to implement and will likely never be perfect, but we are working to get it as close as we can.

• Our main office printer is set to print double sided as the default.
• We have moved most of our processes to paperless systems. All customer orders other than fax orders and prescriptions are processed with paperless systems. We recently put our purchase order system over to a paperless fax board system.
• We use email for all interoffice correspondence – no memos.
• We have an aggressive recycling program in the office: we separate all recyclables into paper, glass, plastic, and garbage.

So Happy Earth Day, SmartPakers. And start thinking about the next wave of ideas to keep this set of improvements going!

Paal

Sometimes you just have to brag. Please forgive me.

We have this thing that we do here at SmartPak – every single time we fail to meet a customer’s expectations, for whatever reason, we log that event as a ‘failure’ and we have a weekly meeting to review each and every failure to see what we could have done better. After awhile we realized we were very good at sharing our failures, but not as good at sharing our many successes.

And so was born the “Happy Customer Feedback” email. Now every time a customer compliments us we send their email around to the entire company. This is where the bragging part comes in: we get 2, 3, sometimes 5 of these EVERY DAY! Unsolicited feedback from the most important people in our world.

Here are a few things customers said about SmartPak THIS WEEK, really, I swear this is just from this week and none of these people are my mother:

“You guys ARE the best customer service I have ever dealt with, hands down. Thank you so much for your instant attention to the matter. With great appreciation.”

“I've used SmartPak for years now and have no idea how I'd manage without y'all! You were one of the first to carry the One AC that keeps my horse alive and finding you was a Godsend… at the time, our vet was unaware of this product. My research (I'm a librarian) led me to the product, and you were one of the VERY few places that carried it! We've been with you ever since. Your business concept is brilliant but what REALLY impresses me is your customer service! Whenever I call, I end up speaking with someone who knows not only your merchandise but also horses!! They take their time, and they KNOW what they are talking about. I don't know how you round up your staff....but each and every one of them that I have dealt with is a star!”

“Thank you for such great service and products. I always thought that I shouldn't/couldn't afford SmartPaks. Now I don't know how I could afford to do without them. I only have the 2 horses and 1 dog so it's not like I couldn't scoop out of buckets for them, but I love not having to go to the store or reorder every 4-6 weeks. I also love the packaging and lack of more stuff for the landfill. Thanks so much!”

“Thank you SmartPak! You have helped me learn so much about giving my horse their supplements. I love how easy it is to give my horse his supplements, and when we go to shows, we just take one or two or three SmartPaks and don't have to fiddle around with bags and buckets. It makes going to shows with every horse in the barn fun, and not as stressful. I really love your products, the customer service, and the quick shipping. I'll always use SmartPaks!”

“Thank you for responding to my question regarding the SmartFlex Senior formula! SmartPak Equine always puts the extra touches on its products, and its customers... Other Equine catalogs do not give adequate descriptions on their products they're selling, which makes it extra difficult to see if it is appropriate or not for the horse. At SmartPak, your descriptions are almost like talking to the maker of the supplement themselves, and almost right there you know if it's right or not. Even if there are questions, you have educated staff willing to help you anytime. We also go to SmartPak for the cutest embroidery options, and high quality items with decent prices. What would horse people do today without educated people and a company like SmartPak to help them with their questions?”

And here’s my personal favorite from this week: “SmartPak is the best thing to happen to a barn since the wheelbarrow!”

Nothing can make you love your job more than knowing you are making people happy and that you work with total ROCK STARS! Thanks for taking the time to read my blog!

The Winter Equestrian Festival in Wellington, FL is now in full swing and the SmartPak booth is ready for business! Booth setup was implemented by Becki (Marketing), Lissa (Marketing), and Molly (Purchasing). While we were all glad to be out of snowy New England and in sunny Florida, we had quite the task ahead of us.

Fresh off the plane, the three of us met the SmartPak trailer on the show grounds, anxious to see what effect 1,400 miles had on the packed trailer. Needless to say, upon opening the trailer doors we were met with petering and toppling towers of boxes and totes! Despite the chaos, most everything made it in one piece.

We got to work organizing the boxes (inventory here, fixtures there!) and coordinating all the other necessary arrangements for the show. Over the next few days, landscapers were tracked down, tents were put up, last minute supplies were purchased, fellow vendors were met, and products were displayed. We climbed, ducked, lifted, carried, and cleaned our way through! Lissa fielded calls from our suppliers who needed to stop by to merchandise and Becki tactfully handled the logistics of our space and the landscaping. Displays of Polo Gear apparel (debuting new designs), Wellington Collection show shirts and jackets, Tailored Sportsman breeches (in super fun colors), saddle pads, monogrammed blankets, and dog collars and toys filled the trailer and tent. SmartPak information tables and sponsored rider posters finished off our booth. Our SmartPak golf cart, which is “the’” mode of transportation around the show grounds, had to be towed and fixed. And as if we didn’t have enough on our plate already, one day the weather decided to test our waterproofing skills. A ten minute, unexpected downpour left us all soaking wet- especially Lissa who ran for our tent sides and tarps to save our inventory from certain disaster! On the bright side, rain spots were revealed, leaving us with a challenging project of creating a rain gutter over a doorway (much brainstorming and a trip to Lowe’s was required!).

Weary after days of set up, yet excited by our fun products and how the booth looked, we departed back to Massachusetts. Tear down- we’ll think about that later. WEF patrons, Happy Shopping!

If you had asked me a year ago that I would soon have my own non-profit corporation, I probably would have laughed. Looking back on that day in April last year when I entered a shelter in South Carolina, on a whim, to see if I might find a new friend for my dog, Linden (you might know her as the Benji look-alike at the SmartPak store), I had no idea how much my life would change. I had been wintering in Aiken with my horses for the event season and came back with a project that completely changed everything. While I was at the shelter, a litter of 9 newborn puppies were dropped off as well as about 5 other strays. This added to the multitude of friendly pound puppy faces already in the shelter. A little tan corgi mix puppy was being escorted to a back room to be put to sleep because her time was up and there was simply not enough room for her. I said I would take her on the spot and even adopted another traveling companion for her as well. After heading back home to Massachusetts, both of the dogs – now called Betty and Pumpkin (another SmartPak store resident) – were adopted within 24 hours. I had found my calling. Within a couple of months, 6 more small dogs were transported up to me after filing for non-profit status and The Pet Union Project, Incorporated was born.

Since then I have found homes for 50 more dogs. Some noted residents in my household have included, Chester, an emaciated little Chihuahua who once he started feeling better was a little menace, and I will never forget Cricket, a cocker spaniel/dachshund mix, who is actually cross-eyed, but just loved her stuffed animals! There was Dexter, a hound mix who got so sick one night because he attempted to eat an entire bag of dog food. And who could forget Rosie, a petite little Papillion princess who grew so attached to me that we would share a pillow every night until she found her forever home. Tiger was a shaggy sheepdog mix who loves to jump up and give great big bear hugs. His new family just loves him! Now I am not one to play favorites, but the only little dog who almost became a permanent member of my family was a Pomeranian named Vincent who was brought to the shelter at 10 years old after his owner developed Alzheimer’s. His fur was so matted that he couldn’t walk and his demeanor was best described as a crotchety old man. We grew much attached to each other throughout our time together and he even learned to play like a puppy again, and would roughhouse with his stuffed giraffe or my dog, Linden, for hours! He now has a new little brother and is unbelievably spoiled in his new home. It’s amazing what can be done in a year! These dogs have completely changed my life and each one of their little personalities I will remember forever! My favorite part of the whole process is seeing the smiles on the new families’ faces as they come to bring their new dog home.

By Smartie, the SmartPak Shetland Mascot

When you’re only 7.1 hands high, you see things most people miss. My name is Smartie – I’m the pinto Shetland pony standing guard at the entrance of the SmartPak Retail Store in Natick, MA. I’ve had my share of hugs and kisses from cute little kids who try to lead me around (I’m a bit stiff, so I don’t move much.) I’ve been dressed up in dog coats and WebKinz, and been groomed by every brush and curry we carry in the store. I love to let kids ride me, but I groan when the store manager walks over to demonstrate how sturdy I am – she is way too big to be sitting on my back!

I like to think I’m a useful member of the store staff. Dr Lydia Gray has used me to illustrate conformation points during the Get Smart lectures, and pony clubbers have practiced wrapping polos on my legs. I’ve even demonstrated that new Ice Horse Continuous Flow cold hosing machine. You’d think for all that work they’d give me a few treats now and again. But no, I have to be content with a few pats on the head.

It can be dangerous watching the front door. We have a lot of canine visitors, and they sometimes growl at me. I’ve even been attacked once or twice! I never worry about the short dogs, but when they are taller than me I get a little nervous. Luckily, the store associates keep an eye out for trouble. I’ve made a lot of four footed friends and enjoy a friendly lick to the muzzle, but I’d wish they’d stop sniffing under my tail!

I have a brother, Martie, who lives over by the fitting room. He entertains the kids when their Moms are trying on clothes. We look a lot alike, but I’m older, and definitely smarter. We are not related to that Butterscotch pony – what an upstart. Just because he moves around a little, everyone raves about him.

Please stop to say hi next time you visit the store. My right ear is always itchy, and I love kisses on my nose. Try to sneak in a treat if you can – the store employees say I look like a Thelwell pony and don’t need any treats, but I don’t see the problem. I guess I’ll have to listen in when Dr. Gray lectures about easy keepers in March!

See you at the store,

Smartie

Store Manager’s Note – Smartie and Martie are available for sale. Both are easy keepers, load easily and are kid safe. Plus – no vet or farrier bills!

]]>Emilie, Pharmacy Coordinator, CPhThttp://www.smartpakblog.com/currentposts/2008/1/10/the-office-puggle-how-cute-is-that.htmlThe Pak2008-01-10T13:49:27Z2008-01-10T13:49:27ZEmilie, Pharmacy Coordinator, CPhT

Back in May, my brother got a Puggle puppy that he named Rocky. Rocky was adorable, all 5 pounds of him, and I loved going over and visiting with him. Little did I know I would soon be spending MUCH more time with Rocky. After a disastrous peeing incident at my brother’s office (yeah, his boss wasn’t impressed with Rocky marking her new Coach bag) Rocky became a SmartPak employee!

I pick Rocky up at his apartment each morning and he makes the drive from Boston to Plymouth with me. It is so nice to have company on my ride…even if I still can’t use the carpool lane! I think a dog counts as a passenger, but I don’t think the Massachusetts State Police would agree. Rocky sleeps on the way to work so he is nice and rested when we arrive. Rocky’s first priority in the morning is greeting his best friend Tom, who also happens to be our CFO. He then rests for awhile before heading outside to wrestle with Murphy the Boston Terrier. More resting comes next, followed by a bit more resting. After lunch, Rocky plays with his toys and gets another treat from Tom before settling in for an afternoon nap (do you see a theme here??). I should mention these naps rarely take place in the crate I have set up under my desk. Nope, these naps take place in my chair sitting right behind me. I must admit this worked much better when he was a 5 pound puppy rather than a 25 pound dog…but it hasn’t gotten any less cute! I’ll probably end up with back problems from only sitting on the very edge of my chair, but at least Rocky is happy.

By the time Rocky and I head home, he is wiped out,  I know it is surprising considering the napping! But having a job is hard when you are only 10 months old. Rocky is still waiting for his first paycheck (there is never an envelope in the paycheck pile that says Rocky on it…hmmm…) but salary or not, Rocky is proud to be a SmartPak employee, and I am proud to have him as my co-worker!

]]>Michael, Ace Show Managerhttp://www.smartpakblog.com/currentposts/2008/1/3/we-are-heading-to-florida-and-we-will-see-you-at-wef.htmlThe Pak2008-01-03T20:31:44Z2008-01-03T20:31:44ZMichael, Ace Show Manager

We’ve all finally recovered from our adventures at the Equine Affaire and now it’s time to head to the Winter Equestrian Festival in Wellington, FL. The last month has been spent diligently planning, packing, pricing, and organizing. Now it’s down to the last few days before we hitch up the trailer and make the 1500 mile trip south. And man are we excited!

The past several weeks have been a very hectic time for all of us. I myself have spent the last couple of weeks getting my mare down to Aiken, SC for the winter and preparing for a long awaited trip to Israel with my brother; all in addition to preparing for my 12 week stay in sunny, Florida.  I can’t say I’ll miss the cold and snow of New England!  I’m looking forward to seeing old SmartPak friends and to meeting new ones.

We’re bringing lots of great new products by Polo Gear, the Wellington Collection, Tailored Sportsman, Ariat, Union Hill and more. Well I better get back to work considering we only have a week and a half left before the first weekend. Our booth is still located behind ring 7 along vendor row. So please stop by, say hello, get some free samples and take a look around.

]]>Emmie - Store Sales Teamhttp://www.smartpakblog.com/currentposts/2007/12/31/happy-new-year-from-the-smartpak-store.htmlThe Pak2007-12-31T13:12:49Z2007-12-31T13:12:49ZBy: Emmie - Asst. Manager Natick, MA Store

As the new year approaches, the SmartPak store staff would like to thank all of our wonderful customers, who made our first full year a great one! Between the popular GetSmart lectures and our Pony Club meetings, we have had so much fun being part of such a great community. As we look forward to 2008, we hope to see even more friendly faces – human and canine alike! (and, as always, pictures of your favorite equine faces are welcome too!)  We hope to expand the store with new products, more shopping space, and hold more lectures and meetings next year.

From our family to yours, Happy Holidays and a here’s to a wonderful New Year! 

(Here is a picture of a couple of our holiday helpers.)

 

]]>Becky, Senior Vice President & Founderhttp://www.smartpakblog.com/currentposts/2007/12/20/seasons-greetings-from-paal-becky-and-everyone-at-smartpak.htmlThe Pak2007-12-20T19:50:45Z2007-12-20T19:50:45Zby:  Becky Minard, Senior Vice President & Founder

As we turn the corner on 2007 and head into 2008, we want to take the opportunity to thank all of you for your continued support of our business. SmartPak was founded to solve a problem – proper administration of supplements to your horse. And, as we have expanded our business and product offering we hope to continue to stay in touch with you and to provide products and solutions to make your lives easier and keep your horses and dogs happy and healthy. If there is something we could be doing better, if there is a great new product that you are craving, or if you just want to say hi, please feel free to contact us. We are always happy to help and love to hear from you!

Best wishes to you and your pets for a wonderful holiday season and a happy new year!

]]>Sheena - Customer Care Teamhttp://www.smartpakblog.com/currentposts/2007/12/11/the-pak-gambles-its-way-through-the-holiday-party.htmlThe Pak2007-12-11T15:32:31Z2007-12-11T15:32:31Zby Sheena, Customer Care Team

The holiday season is upon us and what better way to celebrate, than with a company holiday party! Many SmartPak employees braved the frigid, almost single digit weather and arrived festively dressed in hues of red or green. With a Casino Night theme (complete with SmartPak funny money), open bar, and tasty hors d’oeuvres, the night proved to be very entertaining.

Some of my coworkers and their spouses took on blackjack, others craps, poker or the money wheel. Some didn’t even bother gambling and enjoyed conversing with friends, while some senior management were behind the tables dealing the lucky (or unlucky) hands. I tried my luck at the roulette table for a few dozen spins, mainly unsuccessfully, but still enjoying the challenge.

After gambling was over, we cashed in our chips for raffle tickets to win some great prizes. The lovely ladies participating in the Avon Breast Cancer walk also raised money for the walk with a 50/50 raffle and before drawing the winner; they serenaded the festive party goers with the song “Build Me Up, Buttercup”.

After the suspense of awarding the coveted raffle items, the party was far from over as many of the SmartPak employees cut loose on the dance floor and enjoyed the music. Although this was only my first holiday gathering with SmartPak, it is very clear they sure know how to throw a fabulous party and have a great time!

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